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Shuttle Carrier Aircraft
Shuttle Atlantis returning to Kennedy Space Center on the SCA in 1998
Role Outsize cargo freight aircraft
Manufacturer Boeing (aircraft & modifcations)
Introduced 1978
Primary user NASA
Number built 2
Developed from Boeing 747-100

The Shuttle Carrier Aircraft (SCA) are two extensively modified Boeing 747 airliners that NASA uses to transport Space Shuttle orbiters. One is a 747-100 model, while the other is a short range 747-100SR.

The SCAs are used to ferry space shuttles from landing sites back to the launch complex at the Kennedy Space Center, or more specifically, the NASA Shuttle Landing Facility, and to and from other locations too distant for the orbiters to be delivered by ground transport. The orbiters are placed on top of the SCAs by Mate-Demate Devices, large gantry-like structures which hoist the orbiters off the ground for post-flight servicing, and then mate them with the SCAs for ferry flights.

In early test flights, the shuttle was released from SCA during flight, and the shuttle glided to a landing under its own control.1

Contents

Design and development

The first aircraft, a Boeing 747-100 registered N905NA, was originally manufactured for American Airlines and still carried visible American markings while testing Enterprise in the 1970s. It was acquired in 1974 and initially used for trailing wake vortex research as part of a broader study by NASA Dryden, as well as Shuttle tests involving an F-104 flying in close formation and simulating a "release" from the 747.

Atlantis being mated to the SCA at Dryden Flight Research Center

The aircraft was extensively modified by Boeing in 1976.2 Its cabin was stripped, mounting struts added, and the fuselage strengthened; vertical stabilizers were added to the tail to aid stability when the Orbiter was being carried. The avionics and engines were also upgraded, and an escape tunnel system similar to that used on Boeing's first 747 test flights was added . The flight crew escape tunnel system was later removed following the completion of the Approach and Landing Tests (ALT) due to concerns over possible engine ingestion of an escaping crew member.

The C-5 Galaxy was considered for the shuttle-carrier role by NASA, but rejected in favor of the 747 — in part due to the 747's low-wing design in comparison to the C-5's high-wing design, and also due to the consideration that U.S. Air Force would have retained ownership of the C-5 aircraft, while NASA would have been able to own the 747s outright.

Space Shuttle Columbia atop SCA N905NA fly by the Vehicle Assembly Building (VAB) at Kennedy Space Center (KSC), 1986.

Flying with the additional drag and weight of the Orbiter imposes fuel and altitude penalties. The range is reduced to 1,000 nautical miles (1,850 km), compared to an unladen range of 5500 nautical miles (10,100 km),3 requiring an SCA to stop several times to refuel on a transcontinental flight. The SCA has an altitude ceiling of 15,000 feet and a maximum cruise speed of Mach 0.6 with the orbiter attached.3 It takes a crew of about 170 a week to prepare the shuttle and SCA for flight.4

Studies were conducted to equip the SCA with aerial refueling equipment, a modification already made to several U.S. Air Force 747s, such as VC-25s. However, during formation flying with a tanker aircraft to test refueling approaches, minor cracks were spotted on the tailfin of N905NA. While these were not likely caused by the test flights, it was felt that there was no sense taking unnecessary risks. Since there was no urgent need to provide an aerial refueling capacity, the tests were suspended.

In 1988, in the wake of the Challenger accident, NASA procured a surplus 747-100SR N911NA from Japan Airlines. Registered N911NA it entered service with NASA in 1990 after similar modifications to N905NA. It was first used in 1991 to ferry the new shuttle Endeavour from the manufacturers in Palmdale, California to Kennedy Space Center.

Orbiter Mount note reminding technicians how to connect the orbiter to the transport.

The two aircraft are functionally identical, although N911NA has ten upper-deck windows on each side, while N905NA only has three. On N905NA, the rear mounting point is labeled with a tongue-in-cheek instruction to "Attach Orbiter Here" — clarified by the precautionary warning "Black Side Down".5

One Shuttle Carrier currently resides at the Dryden Flight Research Center at Edwards Air Force Base, California. The other Shuttle Carrier is located at Pinal Airpark in Arizona (KMZJ).

Specifications

SCA 3 view schematic

Data from Boeing 747-100 specifications6 Jenkins 20003

General characteristics

  • Crew: 4: pilot, co-pilot, 2 flight engineers (1 flight engineer when not carrying Shuttle)
  • Length: 231 ft 4 in (70.5 m)
  • Wingspan: 195 ft 8 in (59.7 m)
  • Height: 63 ft 5 in (19.3 m)
  • Wing area: 5,500 ft² (510 m²)
  • Empty weight: 318,000 lb (144,200 kg)
  • Max takeoff weight: 710,000 lb (322,000 kg)
  • Powerplant:P&W JT9D-7J turbofans, 50,000 lbf (222 kN) each

Performance

  • Cruise speed: Mach 0.6 (397 knots, 457 mph, 735 km/h)
  • Range: 1,150 mi (1,000 nmi, 1,850 km) while carrying Shuttle
  • Service ceiling 15,000 ft (5,000 m) (with Shuttle)


Popular culture

In the pre-credit sequence of the 1979 James Bond film Moonraker, a Space Shuttle is launched off the top of a 747-100 in mid-flight, causing the 747 to explode (which is not possible with a real shuttle as the fuel for its main engines is only carried in its external tank).

Gallery

See also

Related development

Comparable aircraft

Related lists

References

  1. ^ NASA - Dryden Flight Research Center (1977). "Shuttle Enterprise Free Flight". NASA. http://grin.hq.nasa.gov/ABSTRACTS/GPN-2000-000218.html. 
  2. ^ Jenkins 2000, pp. 36-38.
  3. ^ a b c Jenkins 2000, pp. 38-39.
  4. ^ Felix Gilette (9 August 2005). "How Does the Space Shuttle Fly Home?". http://www.slate.com/id/2124238/fr/rss/. Retrieved on 2007-11-23. 
  5. ^ 2003 Edwards Air Force Base Air Show, see Shuttle Carrier images.
  6. ^ Boeing 747-200 Technical Specifications, Boeing

Bibliography

  • Jenkins, Dennis R. Boeing 747-100/200/300/SP (AirlinerTech Series, Vol. 6). Specialty Press, 2000. ISBN 1580070264.
  • Jenkins, Dennis R. Space Shuttle: The History of the National Space Transportation System - The First 100 Missions, 3rd edition. Midland Publishing, 2001. ISBN 0963397451.

External links

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